Heavy-Duty Double Wall Cardboard Boxes | L-PAC

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Heavy duty double wall cardboard boxes for storing, transporting and shipping heavy, fragile or sensitive items.

Internal dimensions: length x width x height

Description

L-PAC’s heavy duty double wall cardboard boxes are perfect for storing, transporting and shipping heavy, fragile or sensitive items.

We supply a range of stock sizes to ensure you find the right one for your business needs. Some sizes are available in multi-depth, allowing you to adjust the height of the box for optimum fit.

All boxes are 0201 style and supplied flat-packed.

Internal dimensions: length x width x height

Circular Economy Shipping: 100% Recyclable Double Wall Solutions

Our double wall boxes are crafted from a minimum of 75% to 100% recycled fibres, ensuring your business meets environmental targets without sacrificing structural integrity. By choosing corrugated cardboard over plastic alternatives, you are opting for a material that is naturally biodegradable and part of a proven circular loop.

The Eco-Benefits of Double Wall Construction:

Material Efficiency: The strength of our double-wall fluting often allows you to eliminate excess void fill or plastic strapping, reducing the total carbon footprint per shipment.

Optimised Transport: Designed to modular pallet dimensions, these boxes maximise vehicle load capacity. Fewer lorries on the road means lower Scope 3 emissions for your business.

Plastic-Free Protection: Replace heavy-duty plastic totes with our pallet boxes (cardboard). They offer comparable stacking strength but can be flattened and recycled kerbside by the end-user.

Extended Life Cycle: Unlike single-wall alternatives, the durability of double-wall board makes these boxes ideal for reuse within closed-loop warehouse systems before reaching end-of-life recycling.

At L-PAC, we are committed to reducing waste and driving sustainability in packaging operations. As part of our services, our packaging experts can advise your business on the latest environmental packaging guidance including plastic packaging tax, packaging waste regulations, and PPWR updates to ensure compliance with UK and EU law.

For the best guidance on eco-friendly packaging solutions and packaging efficiency, book an environmental packaging review with L-PAC today.

* All prices shown are per unit / each.

More Information

Our premium pallet boxes (cardboard) are engineered with double-wall fluting to provide maximum structural integrity for heavy shipments. Whether you are looking for palletised boxes for industrial shipping or cardboard boxes for pallets to secure your supply chain, our range offers the durability required for stackable, long-distance transport.

Why Choose Our Double Wall Solutions?

  • Superior Strength: Unlike standard single-wall options, our double wall boxes utilise reinforced fluting to prevent crushing.
  • Optimised for Pallets: Specifically designed as pallet packs, fitting standard UK and Euro pallet dimensions perfectly.
  • Complete Protection: Combine with our cardboard pallet sleeves and pallet top sheets for a 360-degree protective seal.
  • Ecommerce Ready: Ideal as heavy-duty ecommerce delivery boxes for bulky items that require extra cushioning and security.

Circular Economy Shipping: 100% Recyclable Double Wall Solutions

Our double wall boxes are crafted from a minimum of 75% to 100% recycled fibres, ensuring your business meets environmental targets without sacrificing structural integrity. By choosing corrugated cardboard over plastic alternatives, you are opting for a material that is naturally biodegradable and part of a proven circular loop.

At L-PAC, we are committed to reducing waste and driving sustainability in packaging operations. As part of our services, our packaging experts can advise your business on the latest environmental packaging guidance including plastic packaging tax, packaging waste regulations, and PPWR updates to ensure compliance with UK and EU law.

For the best guidance on eco-friendly packaging solutions and packaging efficiency, book an environmental packaging review with L-PAC today.

Frequently Asked Questions (FAQ)

What makes a “double wall” box different from a standard box?
Double-wall boxes feature two layers of corrugated fluting. This makes them the industry standard for pallet boxes (cardboard) because they can support significantly more weight and are more resistant to punctures during transit.

Can I use these as cardboard pallet sleeves?
Yes! Our heavy-duty double-wall board is frequently used for cardboard pallet sleeves and caps, providing a rigid vertical structure that allows for stable stacking of multiple palletised boxes.

Do you provide equipment to secure these boxes?
Absolutely. To ensure your pallet pack is secure, we recommend using a pallet wrap dispenser with high-quality stretch film and plastic corner protectors to prevent strap damage to the double-wall edges.

Are these boxes suitable for ecommerce?
While larger than typical mailers, they are the preferred ecommerce packaging boxes for heavy goods, furniture, or bulk parts where a standard box would fail.

Can double wall boxes be used to ship goods?
Double wall boxes can be used to ship or transport heavy or fragile goods. For advice on the best shipping options for your operations, contact L-PAC.

Can double wall boxes be used to store goods?
Double wall boxes can be used to store heavy or fragile goods and protect them from damage, dust and debris.

What’s the difference between single wall boxes and double wall boxes?
While single wall boxes are constructed from a single sheet of corrugated paper, double wall boxes are made with a double layer of corrugated cardboard to increase the strength and durability of the box.

Should I use single wall boxes or double wall boxes?
Single wall boxes are ideal for boxing lightweight, everyday items for shipping or storage. Double wall boxes offer increased strength and rigidity, making them perfect for heavier objects that require more durable packaging, or fragile items that require more cushioning and protection.

Are double wall boxes environmentally friendly?
L-PAC’s double wall boxes are made from sustainable materials such as kraft and recycled paper. They are a 100% recyclable packaging solution. Combine double wall boxes with eco-friendly packaging materials, such as paper tape and paper void fill and cushioning materials, to make your operations as sustainable as possible.

What are multi-depth double wall boxes?
Multi-depth double wall boxes are cardboard boxes with scoring at different heights within the box. The sides of the box can be cut to these heights and folded to change the internal dimensions and provide a more secure fit for a variety of products without needing to purchase multiple sizes of box. Multi-depth boxes are useful in ecommerce or shipment operations where multiple sizes of products are sold and transported.

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